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UVLED Curing Oven | LEDUV Dryer
I. Available Models & Specs:
FL-8002LEDUV (2-Color) (3-Color: FL-8003LEDUV; 4-Color: FL-8004LEDUV....)
Machine Size: 2130*1680*1063mm
Max Speed: 100 sheets/min
Max Sheet Width: 1200mm
Total Power: 36kw (1 LEDUV+ 3 LEDUV)
Main Configuration: Customized LED chips, error-reminding system, full touch screen control.
LED Cooling Method: Water Cooling.
Mercury Cooling Method: Air Cooling.
Wave Length (NM): 385, 395.
Single Lamp Lighting Area: 1200*40mm.
LED Single Lamp Total Power: 9kw (the actual using will be adjusted to about 60%-80% output)
Control Method: Electric Level Control.
Single Lamp Electric Power: 12w
For videos of our LEDUV, UV, Leak Tester, Misprinted Sheet Cleaning Machine, please search "FLJX" in YouTube.
- Product Detail
II. Machine Characteristics:
1. It’s the cold light source without heat radiation without ozone produced, much more environment-friendly comparing with the mercury lamps.
2. No need to preheat, using instantly as soon as it’s switched on.
3. Smaller size with compact structure, could be installed without moving the machine.
4. The lifetime could be over 15,000h, free of maintenance.
5. Lower energy consumption, the electricity consumption is less than a half comparing with the conventional mercury lamps.
III. Using Comparison (work with 2-color print press)
|
|
Mercury UV |
LEDUV |
Remarks |
|
Installed Power |
75KW |
36KW |
|
|
Heat Value |
Produces huge heat, needs to install cooling device after the oven. Produces strong visible lights, needs to longer the machine to cover the light. |
Cold light source, working temperature is the normal temperature ±5℃, better temperature control. |
|
|
Lifetime |
Short lamp lifetime, about 1500h. Not good to switch on and off frequently, should be on for the whole day (when there is no sheet, it’s standby power), lifetime is short and energy costing. |
Work above 15000hs continuously. Light on as soon as it’s switched on, able to be on & off frequently, only on when curing is needed. |
|
|
Uniformity |
Request very high uniformity of cooling air, otherwise the lamp is easy to get aged, black, and become invalid. |
UVLED is designed at the front of the shining side, and controlled separately for subsections. |
|
|
Exhaust |
Need to exhaust the ozone |
No ozone produced |
|
|
Spectro |
Full spectrum, ultraviolet visible light, infrared light broadband energy, produced heavy heat. |
Wave length 385 & 395nm, similar to ordinary illumination. |
|
IV. Cost
Comparing (Take 2-Color Printing Press for Example)
Conventional UV
LEDUV
Total Power
75KW (100% in actual use, 30% standby)
36KW (60%-80% in actual use, 0% standby)
Electricity①
75KW*16H*26D=31,200 Units
36KW*16H*26D*70%=10483 Units
Lamp Cost②
Conventional UV lamps are cheaper but with
shorter lifetime;
LEDUV lamps are longer in lifetime but more expensive;
Averagely, cost on lamps will be more or less
the same.
Remarks :
①As per running time of
26D/Month, and 16h/Day for sheet running. (except for adjustment &
sampling time)
② So the cost of lamp is
basically the same.
Conclusion:
A monthly cost of (31200-10483)*$0.12/unit
=$2486 could be saved.
Remarks: China Electricity Cost=About
$0.12/Unit.
The saved-cost under standby status is not
included in this evaluation.
The same, we could calculate that about
35200*$0.12=$4224 for a 6-Color line could be saved for one month.
For videos of our LEDUV, UV, Leak Tester, Misprinted Sheet Cleaning Machine, please search "FLJX" in YouTube.
